Verimot MES
Real-Time Production Data Collection System
Your machines are talking. Are you ready to listen? From PLC level to the cloud, your production data's complete journey. ERP integration, OEE tracking, and smart reporting - all in one platform.
The Cost of Manual Data Entry
Systems where production data is manually entered into Excel spreadsheets and counter values collected at the end of shifts are transferred to ERP are now in the past.
- Data delay: Problems are only noticed at the end of the shift
- Human error: 5-15% error rate in manual entries
- Lost visibility: Real causes of unplanned downtimes unknown
- Insufficient analysis: Historical reports prevent proactive decision making
The Verimot Difference
Verimot collects data from every machine on the production floor by the second, processes it, and automatically transfers it to your existing ERP system. It minimizes operator intervention while maximizing data accuracy.
- Machine Layer: Direct reading of digital and analog signals from PLCs
- Operator Layer: User-friendly interface with touch panel terminals
- Server Layer: Reliable data transmission with AMQP, zero data loss
- Application Layer: Web-based management, access from anywhere
Key Features
Real-Time Production Monitoring
View the instant status of all your machines on a single screen. Running, stopped, setup in progress - every station's status with color codes.
OEE Calculation and Tracking
Availability, Performance, Quality - automatic calculation of OEE's three components. Trend analysis by shift, day, week, and month.
Downtime Management
Automatic detection of planned and unplanned downtimes. Customizable downtime reason definitions. Identification of most critical downtime causes.
Work Order Management
Automatic work order retrieval from ERP. Operation-based production tracking. Automatic ERP notification when production is complete.
Andon Panel
Large screen display on the production floor. Target vs. actual comparison. Emergency notifications. Visual management for motivation and transparency.
Mobile Access
Tablet and smartphone compatible responsive interface. Real-time information flow even when the production manager is away from the floor.
ERP Integration
Bidirectional integration with QAD, Logo, Dinamo, and other ERP systems. Work order retrieval, production notification sending.
Secure Data Transmission
Reliable data transmission with AMQP protocol. Uninterrupted connection, zero data loss. Local server or cloud infrastructure options.
Benefits for Your Business
| Metric | Typical Improvement |
|---|---|
| Data accuracy | 95%+ |
| Manual data entry | 80% reduction |
| Unplanned downtime detection | Real-time |
| Reporting time | Within minutes |
| OEE visibility | 100% |
For Finance Department
- • Accurate cost calculation
- • Unit production times based on precise data
- • Real-time scrap rate tracking
For Production Management
- • Bottleneck detection
- • Capacity planning
- • Shift-based efficiency analysis
For Quality Department
- • Lot traceability
- • Recording of production parameters
- • Retrospective analysis for customer complaints
For Maintenance Team
- • Machine operating hours
- • Failure history
- • Data infrastructure for preventive maintenance planning
Technical Specifications
Supported Connections
- Digital I/O (24V DC)
- Analog input (0-10V, 4-20mA)
- Modbus TCP/RTU
- OPC UA
- Profinet
- Ethernet/IP
Data Collection Terminals
- 7" / 10" / 15" / 21.5" industrial touch panel
- IP65 protection rating
- Wide temperature range (-20°C / +60°C)
- iButton operator authentication
Software Infrastructure
- Web-based application (modern browser compatible)
- AMQP message queue
- RESTful API
- SQL database
- Windows/Linux server support
Security
- Role-based authorization
- SSL/TLS encryption
- Active Directory integration
- Audit logs
Use Cases
Automotive Suppliers
Real-time data collection from 12 stations on a press line. Reporting in customer formats (VDA, AIAG). Quick response in recall scenarios with lot traceability.
Plastic Injection
Collection of cycle time, temperature, and pressure data from injection machines. Mold-based OEE tracking. Optimization of mold changeover times.
Metal Processing
Collection of program number, tool life, and part count data from CNC machines. Tool breakage detection and alert system.
See Verimot at Your Facility
Let's analyze your facility's needs together with a free discovery meeting. Measure the results with a pilot application, then decide.